AA Zinc Carbon Battery Production Line
A source-backed manufacturing and packing architecture for AA zinc carbon cells. Individual machine capacities and specifications are confirmed per project.
Plan an AA line ↗PRODUCTION LINE
From zinc can to tested, packed cell.
SEDUKA connects the manufacturing section and packing section as one AA / AAA zinc carbon production workflow. Line configuration is matched to cell construction, packaging format and verified project requirements.
AAA Zinc Carbon Battery Production Line
The same process logic, configured around verified AAA requirements. Compatibility and machine details are confirmed before quotation.
Plan an AAA line ↗MANUFACTURING SECTION
Core cell production, in order.
These nine stages use direct, named machine-photo matches from the existing AA/R6 source archive. AAA applicability remains project-specific until confirmed.
Step 01
Zinc Can Organizing Machine (8 Heads)
Orients zinc cans and feeds them consistently into the first production stage.
Material Used:Zinc Can
Step 02
Paper Separator Setting Machine
Cuts and sets the separator inside the prepared zinc can.
Material Used:Paper Separator
Step 03
Bottom Kraft Paper Setting Machine
Places the kraft-paper bottom disc before the core mix is filled.
Material Used:Kraft Paper
Step 04
Mixed Powder Filling Machine
Meters and fills the verified mixed-powder input into the cell body.
Material Used:Mixed Powder / Manganese Mixed Powder
Step 05
Plastic Washer Setting Machine
Sets the insulating washer used by the confirmed cell construction.
Material Used:Plastic Washer
Step 06
Carbon Rod Setting Machine
Positions the treated carbon rod centrally in the filled cell.
Material Used:Carbon Rod
Step 07
Glue & Combined Metal Top Joint Machine
Applies glue and assembles the combined metal top in the mapped joint stage.
Material Used:GlueCombined Metal Top
Step 08
Zinc Can Curving & Line Making Joint Machine
Forms the zinc can edge and line to complete the mapped closing stage.
Step 09
Auto Battery Collecting Machine
Collects finished cells into plates for transfer from manufacturing to packing.
PACKING SECTION
Testing, finishing and pack-out.
Packing begins after manufacturing and remains a separate phase. The final route is selected around the verified sleeve, multipack, carton or retail-card requirement.
Step 01
Bottom Polishing & Testing Machine
Polishes the cell bottom and performs the mapped electrical test before finishing.
Step 02
Single Packing Machine (8-Head PVC Sleeve)
Applies the individual PVC sleeve in the confirmed eight-head packing stage.
Material Used:PVC Sleeve
Step 03
Metal Bottom Setting Machine
Sets the metal bottom where required by the selected battery construction.
Material Used:Metal Bottom
Step 04
Single Battery Shrinking Machine
Heat-shrinks the sleeve around each individual battery.
Step 05
Elevator / Bridge
Transfers cells between packing operations without mixing it into manufacturing.
Step 06
4-Piece Shrink Packing Machine
Groups and shrink-packs four cells using the mapped multipack material.
Material Used:PVC Tube / Shrink Film for 4 Pieces
Step 07
Battery Desk
Provides the verified battery handling and selection surface within the packing line.
Step 08
60-Piece Packing / Shrink Machine
Forms the mapped sixty-piece shrink group before outer-case packing.
Material Used:PVC Shrink Material for 60 PiecesBox / Carton
Step 09
Belt Packing Machine
Secures the finished outer pack for dispatch.
Step 10
Card Packing Machine
Handles the verified card and blister retail-packing route.
REAL LINE FOOTAGE
See an AA line in operation.
This optimized web copy comes from the project media archive. The original source remains unchanged.
QUALIFIED PROJECTS
Line selection begins with the factory plan.
Tell us the battery size, target output, workshop status, power supply, packaging and timeline. We will review the project before proposing a configuration.
Start a Factory Project